Soft Plastic and Flakes Compacting & Granulation System

KCP series compacting pelletizing system is a three in one recycling machine designed for low density plastic articles.It could provide the excellent re-pelletizing solution for film, raffia, fHament, woven bag and nonwoven fabric which sourced from production factory and washing line.KCP series pelletizing sysem has a wide application in PE, PP, CPP, BOPP, PS, PPS, EPS, ABS, PA, PLA, PET materials recycling field.


Feeding and compacting

• Belt conveyor as well as screw conveyor and Nip roller, optional feeding method designed for different type of material.

• Ferrous and nonferrous metal detecting and separating, to protect the compacted effectively.

•Sliding gate designed for compactor to control the feeding amount into extruder automatically, make ensure the extruder njn steady.

• The material got cutting, mixing and compacting in the compactor uniformly, to ensure the material heated and dried effectively.


Extrusion unit

• High efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity. Adopt high wear resistant alloy material to ensure 1.5 times service life of normal one.

• Force double vacuum degassing system to get rid of the low molecular, moisture and printing ink effectively, make sure high quality output pellets.

• High efficiency infrared heater can heat rapidly with continuous thermal insulation, more than 30% energy consumption can be saved than ncnrnal heater.

• Diversified L/D ratio optional for different application. Multi-vacuum degassing system and double stage extrusion system help you solve the problem of recycling heavy contaminated polymer.


Filtration unit

• Plate type, pistion type, back flush type and automatic self-cleaning type filter, you have different choice according to impurity contents in material and your habit.

• Plate type filter is cost-effective and easy to operate which mainly used for regular thermoplastic as usual filtration solution.

• Large area filter can be used to ensure the filtration effect. Minimize the impurity content in the filtered melt and improve the quality of final pellets product.


Pelletizing unit

• Water ring pelletizer, strand type pelletizer, automatic strand pelletizer and under water pelletizer, KiTech provides four different pelletizing solutions for you aiming at different MFI polymer will get different shape output pellets.

• The uniformity, gloss and properties of final pellets can be ensured for either pelleziting solution.


Intelligent control unit

•Thanks to Siemens PLC and HMI, KCP series machine provides high intelligent operation system which is easy to operate and save man power.

• PLC intelligent control system available for remote diagnosis, control and monitoring to ensure that all user's systems can be updated and maintained and operated for a long term.

• Weighing and metering system helps you monitor the output and energy consumption of production line in real time under different materials and production conditions. All data can be connected to ERP system for quantitative assessment.


①Belt
②Nip roller
③Compactor
④Extruder
⑤Vacuum degassing
⑥Filter
⑦Strand pelletizer
⑧Automatic strand pelletizer
⑨Water ring pelletizer
⑩Underwater pelletizer

Ability

Thanks to innovative pelletizing technology and proprietary process. KiTech dedicated to supplying you intelligent recycling pelletizing system with superior quality which have high productivity could get high property output pellets.


Stability

KCP pelletizing system is available for 24 hours working non-stop operation. Optimized design and top brond components to each unit. Which could minimize the downtime ratio and save the maintenance time. This ensures the maximum availabiity and highest productivity for user.


Efficiency

KCP pelletizirtg system is designed in all details for efficiency improving. The modular design could simplify the planning and accelerote the Implementation. The system have very low consumption values for electricity, water and labor. The operating costs and mointerKince costs are absolutely reduced. Consistently the lowest investment costs and highest value aeation.


Modularity

KCP pelletizing system is a flexible modular system. The process required by any customer for different application could be combined freely. This design reduces planning construction and assembly time effectively, And it's possible to adjust the system regard to technological modification and market changing. This makes the investment future proofing.


Control

Automatic control of kCP pelletizing system reduces the labor operation, makes the whole system easier and more reliable to control, the remotes monitoring and maintenance are available for different production line The intelligent control has display for operating data. it also collect the data of the consumption and the capacity from production lines Which ensures the connection between the enterprises and the Internet will improve the eff ciency of enterprise management.


Service

KCP pelletizing system is a flexible and customer-oriented recycling solution. All the components of the whole line is globally well-known brands, which ensures the reliable operation and serves your exact needs. Furthermore. Our engineers will partner with you for the whole project Building design, overseas installation, commissioning and training are available. Machine warranty with spares in stocking and in-time delivery. Consistently quick and careful service in pre-sales and after-sales process.

Electrical Parts

TYPE

KCP80

KCP100

KCP120

KCP140

KCP160

KCP180

Capacity[kg/h]

150-250

300-420

400-600

600-750

800-950

1000-1200

Energy consumption[kWh/kg]

0.2-0.33

0.2-0.33

0.2-0.33

0.2-0.33

0.2-0.33

0.2-0.33

A/Length[mm]

10,300

10,300

11,400

11,400

14,800

14,800

B/Width[mm]

6,200

6,200

6,450

6,450

6,850

6,850

C/Height[mm]

3,500

3,750

3,980

4,250

4460

4850

Compactor

Volume(L)

300

500

800

1000

1200

1400

Motor power(kW)

37/45

55-75

75-90

90-132

132-160

160-185

Extruder

Screw Diameter&L/D [mm]

25-40

25-40

25-40

25-40

25-40

25-40

Motor power(kW)

55-75

90-110

132-160

160-200

250-315

315-355

Vacuum exhaust

1-2Area

1-2Area

1-2Area

1-2Area

1-2Area

1-2Area

Filter

[options]

Two position plate type

Two position piston type

Back flush piston type

Automatic self-cleaning type

2nd Extruder

[options]

Screw Diameter&L/D

Φ100&10-18

Φ120&10-18

Φ150&10-18

Φ150&10-18

Φ180&10-18

Φ200&10-18

Motor power(kw)

37-45

45-55

55-75

75-90

90-110

110-160

Vacuum exhaust

0-1Area

0-1Area

0-1Area

0-1Area

0-1Area

0-1Area

Downstream

[options]

Water ring pelletizer

Strand pelletizer

Automatic strand pelletizer

Underwater pelletizer

● standard ○ alternative

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